Attestation of conformity

Discover the specifications of GFRP rebar

    The performance and features like durability, light weight and corrosion resistance of composite rebar is one of the the strengths of GFRP rebar and adds to it’s popularity among builders and professionals. However, many people, who are used to work with conventional metal steel bars are often skeptical about the fact that the GFRP rebar can replace conventional steel rebar.

These fears arise because of a lack of information about the capabilities and characteristics of the composite materials.

To fill this gap of knowledge below please find a description of the most important construction parameters comparing steel versus GFRP rebar:

properties* 

steel rebar 

stainless steel rebar 

GFRP

ultimate tensile strength ftk (N/mm²)

550

550

< 760

characteristic value tensile strength fyk (N/mm²) 

500

500

no yielding

strain at Ultimate Limit State 

2.18 ‰

2.72 ‰

7.4 ‰

tension modulus of strength GPa

200

200

36,3

design value bond strength fbd ≤ C40/50 

acc. EC 2

acc. EC 2

acc. EC 2

design value bond strength fbd > C40/50 

acc. EC 2

acc. EC 2

3.7

concrete cover (min.) 

acc. EC 2

ds + 10 mm

ds + 10 mm

density g (g/cm³) 

7.85

7.85

2.2

thermal conductivity (W/mK) 

60

15

< 0.5

coefficient of thermal expansion (1/K) 

0.8 – 1.2 x 10-5 

0.8 – 1.6 x 10-5

0.6 x 10-5 (axial) 2.2 x 10-5 (radial)

specific resistance (μΩcm) 

1 – 2 x 10-5 

7.2 x 10-5 

> 1012

magnetism 

yes

yes

no

Considering that GFRP has superior strength compared to steel rebar does that under normal circumstances smaller diameter GFRP rebar can replace larger diameter steel rebar – it is naturally important that the replacements are being confirmed by an engineer prior to application, however normally the replacing steel rebar with GFRP rebar can be done as per below diagram:

NOMINAL DIAMETER OF GFRP BARS

EQUIVALENT DIAMETER FOR STEEL BARS (A400)

PACKAGING

Meters in 1 ton of GFRP rebar

Meters in 1 ton Steel rebar

WEIGHT OF 1 METER OF GFRP REBAR (KG)

WEIGHT OF 1 METER OF STEEL REBAR (KG)

6

8

100m

25 000.000

2,531.646

0.040

0.395

7

10

100 m

16 666.667

1,620.746

0.060

0.617

8

12

100 m

12 500.000

1,126.126

0.080

0.888

10

14

50 m

10 000.000

826.446

0.100

1.210

12

16

50 m

5 555.556

633.312

0.180

1.579

13

18

Up to 12 m

4 761.905

500.000

0.210

2.000

14

20

Up to 12 m

4 166.667

405.351

0.240

2.467

16

24

Up to 12 m

3 030.303

259.403

0.330

3.855

18

28

Up to 12 m

2 702.703

207.039

0.370

4.830

24

32

Up to 12 m

2 040.816

158.328

0.490

6.316

30

40

Up to 12 m

1 666.667

101.338

0.600

9.868

1

Our GFRP rebar is produced according to the following specifications and guidelines:   

American Association of State Highway & Transportation Officials (AASHTO)

AASHTO GFRP-1: AASHTO LRFD Bridge Design Guide Specifications for GFRP- Reinforced Concrete Bridge Decks and Traffic Railing

American Concrete Institute (ACI)

440.1R-06: Guide for the Design and Construction of Structural Concrete Reinforced with FRP Bars

440.5-08: Specification for Construction with Fiber-Reinforced Polymer Reinforcing Bars

440.6-08: Specification for Carbon and Glass Fiber-Reinforced Polymer Bar Materials for Concrete Reinforcement

440.3R-12: Guide Test Methods for Fiber-Reinforced Polymer (FRP) Composites for Reinforcing or Strengthening Concrete Masonry Structures

440.2R-08: Guide for the Design and Construction of Externally Bonded FRP Systems for Strengthening Concrete Structures

440.7R-10: Guide for the Design and Construction of Externally Bonded Fiber-Reinforced Polymer Systems for Strengthening Unreinforced Masonry Structures

CANADIAN STANDARD ASSOCIATION (CSA)

CANCSA-A23.3-04-Calculdes onrages en beton. edition 2004 (confirm ecn 2010, Norms CSA, Canada, 632 p

CANCSA-Sб-06-Code canadien sur lecalcul des ponts routiers, edition 2006. Norms CSA. Canada, 820 p

CANCM-S6-66-Design of Bridges, edition 966 Nomсs Canada, 170p

CAN CSA-S806-02-Regles de calculet de ants de pol meres renforces defibres. edition 2002 (confirme en construction des compos 2007) Normes CSA. Canada, 212 p

Caves-S806-12-Specifi for the-reinforced  bars polymers, edition 2010. Norms CSA, Canada, 44 p.

CANCSA-S807-10-Design and construction of building structures with fibers-reinforced polymers. edition 2012. Norms CSA, Canada 187 p

Below you can see a sample of the test report which is made by the laboratory when the laboratory tests one of our productions of GFRP.

ESSAIS DE TRACTION

ARMATURE

GFRP

Résistance à la traction valeur mesurée

 

(Mpa)

 

Résistance á la traction minimale garantie

 

(Mpa)

Module d’élasticité á la traction valeur mesurée (Gpa)

Module d’élasticité nominal á la traction

 

(Gpa)

Déformation de traction Ultime

(%)

         

Ø  1,2

Essai 1

Essai 2

Essai 3

Essai 4

Essai 5

1156,8

1158,3

1125,4

1193,8

1249

 

59,53

56,82

61,05

56,57

61,59

 

 

MOYENNE

1176,6

760

59,11

39,3

1,7

TESTS  D’ABSORPTION  D’HUMIDITÉ

ARMATURE

GFRP

Poids

Initial (g)

Poids 

Final (g)

Absorption (%)

Essai 1

Essai 2

Essai 3

Essai 4

Essai 5

30

30

30

30

30

 

30

30,01

30

30

30

0

0,03

0

0

0

MOYENNE

 

 

0,006

 

*Conforme aux exigences de la Norme ACI 440.6M-08

* conformément aux exigences du règlement particulier de la certification de conformité aux normes ASN/RP 012